Load Rating of Segmental Bridges (2024)

Chapter: 4 Proposed Analytical Program for Load Rating

Previous Chapter: 3 Literature Synthesis and Gaps
Suggested Citation: "4 Proposed Analytical Program for Load Rating." National Academies of Sciences, Engineering, and Medicine. 2024. Load Rating of Segmental Bridges. Washington, DC: The National Academies Press. doi: 10.17226/28597.

CHAPTER 4

Proposed Analytical Program for Load Rating

4.1 General Program

An analytical program is proposed to investigate the load rating of segmental bridges and achieve the research objectives. The research addressed (1) the capacity of segmental bridges, including those designed before the AASHTO specifications, considering (a) longitudinal and transverse capacities; (b) strength across different types of joints; (c) principal tensile stress, and shear and torsional effects; (d) creep, shrinkage, thermal, and other load effects, and (e) system factors; (2) the data required, including current bridge condition, design and as-built plans, construction documents, and maintenance records; (3) inventory and operating rating; and (4) reliability assessment of service and strength limit states. The analytical program involves the formulation of an analytical procedure for the development of rational evaluation criteria for segmental bridges.

4.2 Comparative Analyses

The analytical program involves subjecting selected bridges to 2D analysis (and/or 3D analysis for selected special cases) with the purposes of (1) determining existing MBE rating factors using different levels of analysis complexity, (2) comparing analysis results with field data where applicable, and (3) quantifying the level of conservatism present in the analysis. This step compared commonly used analysis approaches, providing an opportunity to establish the level of variation in results. Additional details are as follows.

4.2.1 Longitudinal Direction

Since longitudinal analysis typically focuses on global bending, shear, torsion, and time-dependent effects, the modeling approach for determining load effects includes the use of 2D frames featuring beams (segmental superstructure) and columns (segmental or non-segmental piers). This analysis approach was taken to determine the internal forces as well as longitudinal deflections and rotations. Beam and column elements were divided into segments or sections to simulate the installation of the segmental bridge superstructure and the introduction of post-tensioning at various stages. The stiffness of each segment was determined based on its length and superstructure cross section, an accurate estimation of which has a profound effect on analysis results. Beam elements are envisioned to capture three degrees of freedom at each node to determine vertical and axial displacements and in-plane rotation. The selected analysis tools were investigated for their ability to conduct time-dependent analysis, consider step-by-step construction sequences, account for locked-in erection forces, capture the redistribution of creep and shrinkage effects from casting to the current day in the life of the bridge, account for post-tensioning effects (primary, secondary, and losses such as due to friction, wobble,

Suggested Citation: "4 Proposed Analytical Program for Load Rating." National Academies of Sciences, Engineering, and Medicine. 2024. Load Rating of Segmental Bridges. Washington, DC: The National Academies Press. doi: 10.17226/28597.

elastic shortening, and anchor set), and account for material properties of concrete and prestressing steel.

Live load effect/distribution for segmental bridges is expected to be different from typical girder bridges. In concrete segmental bridges, live loads produce a smaller stress increment compared to that for a girder bridge, because the load is distributed to the entire bridge cross section, and segmental bridges (particularly long spans) exhibit much greater dead-to-live load ratios than girder bridges.

Of particular interest is the determination of stresses at service since this typically controls the rating factor. These stresses, especially those at the joints, can be determined using internal forces obtained from the 2D planar frame capable of simulating staged construction and conducting time-dependent analysis. An average allowable stress threshold can be determined for inventory and operating ratings. The determination of this threshold depends on the type of joints, such as Type “A” joints with bonded reinforcement, Type A epoxy joints with discontinuous reinforcement, and Type “B” dry joints.

The suitability of an alternative simplified analysis approach proposed by Corven Engineering (2004) was also investigated, as this method was reported to provide reasonable rating results for joints. For the operating rating considering Type A cast-in-place joints with minimum bonded reinforcement, the number of striped rather than design lanes for load effect was considered, and the allowable tensile stress was increased to 0.237 f c (ksi units) from the 0.0948 f c that is currently specified by AASHTO. For Type A epoxy joints with discontinuous reinforcement, the number of striped rather than design lanes were considered for operating rating, although the service-level tensile stress specified in the MBE was unaltered (limited to zero) for both inventory and operating ratings.

When conducting 2D planar frame analysis, torsional effects may be computed separately and included in the results of the 2D analysis (Corven Engineering 2004). The total stress in the joint can be obtained by superimposing the effects of dead and live loads as well as those caused by time-dependent and temperature effects. The influence of each load effect on the total stress magnitude was investigated. These results were then synthesized with those presented in the literature to determine each load effect’s importance and impact.

The importance of properly accounting for creep to determine an accurate load rating of the structure must be thoroughly investigated. This is despite the fact that the current commentary in AASHTO LRFD (2020a) (Article 5.12.5.2.3) states that the creep coefficient appears to have little impact on the magnitude of final stresses and that the selection of the model has a greater impact on final stresses than the value of the creep coefficient. The commentary appears to imply that the shape of the creep curve has a larger importance on the development of final stresses compared to the impact of the ultimate creep coefficient. However, a reference to a creep coefficient suggests that a single creep curve was used throughout the entire analysis, from initial construction to the final time considered. In segmentally constructed bridges, each segment is loaded at a specific time. To accurately account for time-dependent effects, separate creep curves should be invoked for each segment since the creep curve is a function of the loading time. The selection of a separate as opposed to a singular creep curve affects the calculation of the stress history and deflections. An accurate estimation of the former is paramount for an accurate load rating of the bridge for service loads. Thus, as part of this project, the assumption and validation made during the referenced creep study (AASHTO 1999) were investigated since there are various ways to account for creep effects such as the use of an age-adjusted effective modulus (Bažant 1972) versus effective modulus, and the use of a single versus multiple creep curves.

The influence of creep and shrinkage models allowed by AASHTO LRFD (2020a) was similarly investigated by selecting representative bridges (e.g., span-by-span, balanced cantilever) and

Suggested Citation: "4 Proposed Analytical Program for Load Rating." National Academies of Sciences, Engineering, and Medicine. 2024. Load Rating of Segmental Bridges. Washington, DC: The National Academies Press. doi: 10.17226/28597.

by computing stresses at service based on selected creep and shrinkage models. The creep and shrinkage models that were considered include (1) AASHTO LRFD (2020a) and (2) CEB90 and/or latest updated model (i.e., CEB90-99 and fib 2010). The results of these analyses were used to (1) provide a range for how much stresses at services are expected to vary as a function of the selected creep and shrinkage model, and (2) how the magnitude of these stresses compares to those created by permanent and transient loads. The quantification of stress variation at service as a function of the selected creep and shrinkage model is important as there is currently no consensus in the engineering community as to which creep and shrinkage model best predicts creep effects at the material level (ACI 209R-92).

The influence of the erection procedure on the magnitude of stresses at service was evaluated by fixing the analytical method to account for creep effects, fixing the creep and shrinkage model, and varying the segment age at the time of loading for these selected representative bridges. Loading age is a critical parameter when quantifying creep-induced strain.

4.2.2 Transverse Direction

One of the approaches considered is the use of 2D planar frame modeling of a unit-length section of the transverse bridge superstructure cross section for permanent load effects and those induced due to creep, shrinkage, and temperature changes. This approach has been recommended by many designers and researchers (Moreton 1998; Tassin 1998; Barker 1978; Libby 1976; Kurian and Menon 2005, Kurian 2006; Kurian 2008) and includes the use of pin and roller supports at the web-to-bottom slab connection. When using this approach, live load effects were considered using influence surfaces. Moments created due to live loads were then combined with those obtained from planar frame analysis of the transverse cross section. Common approaches used to develop influence surfaces include those developed by Pucher (1977) for slabs of constant thickness and those developed by Homberg (1968) for selected variable-thickness slabs. In some cases, it has been reported that Pucher influence surfaces result in more accurate predictions even though the component geometry is simplified (Maguire et al. 2015).

Live load tests have shown a more efficient spreading of transverse moment and a more accentuated 3D behavior than that predicted using influence surfaces, thus validating the concept of using a 3D approach to obtain more accurate predictions (Maguire et al. 2015). These influence surfaces are developed based on the assumption that the transverse edges are perfectly fixed and infinitely long. They provide peak values of moment on a per-foot basis. Results obtained from 2D planar frames and influence surfaces were compared with those obtained from 3D FE models for bridges that feature a cross section with constant depth as well as those that feature variable depth cross sections. Previous research has shown that while planar frame approaches are typically considered sufficiently accurate for design, in some cases, transverse bridge response is significantly lower in magnitude than that estimated by the 2D frame analysis using influence surfaces for load scaling (Maguire et al. 2015). This finding indicates that 2D analysis neglects important aspects of behavior even though it typically results in conservative predictions. The quantification of this conservatism is critical when load rating segmental bridges using this method to avoid premature bridge posting and was thoroughly investigated in this project.

The calculation of total stresses includes those caused by time-dependent and temperature effects. Existing procedures for how to include these effects were reviewed together with the assumptions made to predict time-dependent behavior. Total stresses and the consequent rating factors were calculated using each method of analysis so that the impact of each factor could be quantified. Although it is impossible to distinguish creep, shrinkage, and temperature effects in the field, the conditions under which the data were obtained were modeled as accurately as possible such that the main variation quantified is that due to the set of assumptions made in each analysis technique.

Suggested Citation: "4 Proposed Analytical Program for Load Rating." National Academies of Sciences, Engineering, and Medicine. 2024. Load Rating of Segmental Bridges. Washington, DC: The National Academies Press. doi: 10.17226/28597.

4.2.3 Principal Tensile Stresses

The discussion in the two previous sections is intended to illustrate the research approach for the computation of flexural (normal) stresses. Together with appropriate allowable stress limits, these results can be used to establish load factors in the subsequent reliability analysis based on flexural compression and flexural tension limit states. Principal tensile stress at the neutral axis is another limit state that has been introduced to check the adequacy of the webs for longitudinal shear at service. This calculation is typically based on the assumption that maximum web shear stresses caused by longitudinal bending and web normal stresses caused by transverse bending (i.e., out-of-plane web bending) are not concurrent. However, if the neutral axis falls in the region thickened by fillets, the check should be made at the most critical elevation taking into account any co-existing stresses. Also, suppose the neutral axis (or critical elevation) falls within one duct diameter from the top or bottom of an internal grouted duct. In that case, the web width for calculating stresses should be reduced by half the duct diameter. As determined by analysis and further guided by results of the literature review, specific examples for when the inclusion of out-of-plane bending is consequential in the principal stress check are provided. The effect of the thermal gradient at inventory conditions is generally disregarded for principal stress checks (Corven Engineering 2004). This discussion presents the anticipated approach that was taken to check this limit state and calculate rating factors for inventory and operating conditions.

4.2.4 Ultimate Strength Capacity

Nominal ultimate capacity was calculated based on AASHTO LRFD (2020a), as described in Section 2.6.10. Results from the Simplified Analysis approach need to be verified and compared with those from the Detailed Analysis using the strain compatibility approach. The team has also coordinated with NCHRP Project 12-118, which deals with this aspect of using a combination of bonded and unbonded tendons.

For shear or combined shear with torsion, the capacity at the strength limit state can be determined according to provisions for segmental bridges in AASHTO LRFD (2020a). The MCFT (Collins and Mitchell 1991) may be used as an alternative, but only for structures with continuously bonded reinforcement (Corven Engineering 2004). The current closed-form presentation of MCFT in AASHTO LRFD (2020a) is such that vertical shear capacity depends on the applied load. Other iterative formulations are available in the literature that eliminate this problem. The consequence of this load-capacity dependency and its potential elimination by using an alternative MCFT formulation was considered and demonstrated through examples.

4.2.5 System Factor

System factors for segmental bridges were developed primarily based on observations and experience. Segmental concrete bridges typically provide enhanced redundancy relative to girder bridges by their significant longitudinal continuity over supports, which increases indeterminacy and thus redundancy; their transverse behavior, where enhanced torsional capability allows for the entire bridge cross section to resist loads; and their internal redundancy, provided by multiple webs and tendon load paths (Corven Engineering 2004). Different types of typical segmental bridge construction for number and type of spans, type of joints, number of webs in multi-cell sections, and number of tendon paths through the webs were analyzed for redundancy. For example, the following possibilities were considered: the number of longitudinal plastic hinges necessary for instability; the number of web failures required for deck failure or system collapse; and the number of independent tendon groups through the webs that must fail for loss of system strength. Based on these results, system factors appropriate for segmental bridges were developed for different common construction types. Such factors were formulated in conjunction with the reliability analysis in Section 6.5.

Suggested Citation: "4 Proposed Analytical Program for Load Rating." National Academies of Sciences, Engineering, and Medicine. 2024. Load Rating of Segmental Bridges. Washington, DC: The National Academies Press. doi: 10.17226/28597.

4.3 Compare Analysis Results with Field Data

Analysis results from various approaches were compared to measured field data reported by Maguire et al. (2015) to quantify the level of conservatism in each approach. This helped inform recommendations for when and how to use each level of analysis. Available data were used when evaluating various transverse analysis techniques to quantify the distribution of live loads and their effects on strains and stresses at various elements in the cross section (such as top flange, webs, and bottom flange). Studies that feature results from live load tests include those conducted by Maguire et al. (2015), who conducted live load tests on three bridges (Nos. 1 through 3 in Table 4-1), Kuhn (2008), who conducted live load tests on three bridges (Nos. 4 through 6 in Table 4-1), and Roberts-Wollmann et al. (2002), who conducted a live load test on the San Antonio “Y” (No. 7 in Table 4-1).

Table 4-1. Bridges for which live load test data are available in the literature.

Bridge No./ID Location Const. Year Construction Type No. of Spans Span Length (ft) Width (ft) Cross Section Test Type/Field Data
1.0 Seabreeze Bridge Florida 1997 Balanced cantilever segmental 10 Int: 247
End: 174
49 Single cell
Variable depth (8-13 ft)—Concrete winged box
Live load test (FDOT Load Truck)
Data—vertical deflection, rotation, longitudinal strains, transverse strains
2.0 Smart Road Bridge Virginia 1998 Balanced cantilever cast-in-place segmental with integral piers 5 Int: 472
End: 284
18.76 Variable depth (12-31 ft) – Concrete winged box Live load test (VDOT Dump Truck)
Data—Longitudinal strains, transverse strains
3.0 Varina Enon Bridge Virginia 1990 Span-by-span segmental construction (external tendons with epoxied joints) Multiple Varies 58 Constant depth (12 ft) Live load test (VDOT Tractor-Trailers with Dump Trucks)
Data—vertical deflection, longitudinal strains, transverse strains
4.0 Seven Mile Bridge Florida 1979-1983 Span-by-span segmental construction 264 135 (Typ.) 38.38 Constant depth
Dry joints (no epoxy or reinforcement through joints—shear keys - match cast)
Live load test (FDOT Load Truck)
5.0 Niles Channel Bridge Florida 1979-1983 Span-by-span segmental construction 37 118 (Typ.) 38.54 Constant depth
Dry joints (no epoxy or reinforcement through joints – shear keys - match cast)
Live load test (FDOT Load Truck)
6.0 Channel Five Bridge Florida 1979-1983 Span-by-span segmental construction 37 135 (Typ.) 38.38 Constant depth
Dry joints (no epoxy or reinforcement through joints—shear keys - match cast)
Live load test (FDOT Load Truck)
7.0 San Antonio “Y” Texas 1992 Span-by-span segmental construction Multiple Varies 26 Type I Box
Constant depth (5’-10”)
Live load test
Data—tendons strains, deflections
Suggested Citation: "4 Proposed Analytical Program for Load Rating." National Academies of Sciences, Engineering, and Medicine. 2024. Load Rating of Segmental Bridges. Washington, DC: The National Academies Press. doi: 10.17226/28597.
Page 30
Suggested Citation: "4 Proposed Analytical Program for Load Rating." National Academies of Sciences, Engineering, and Medicine. 2024. Load Rating of Segmental Bridges. Washington, DC: The National Academies Press. doi: 10.17226/28597.
Page 31
Suggested Citation: "4 Proposed Analytical Program for Load Rating." National Academies of Sciences, Engineering, and Medicine. 2024. Load Rating of Segmental Bridges. Washington, DC: The National Academies Press. doi: 10.17226/28597.
Page 32
Suggested Citation: "4 Proposed Analytical Program for Load Rating." National Academies of Sciences, Engineering, and Medicine. 2024. Load Rating of Segmental Bridges. Washington, DC: The National Academies Press. doi: 10.17226/28597.
Page 33
Suggested Citation: "4 Proposed Analytical Program for Load Rating." National Academies of Sciences, Engineering, and Medicine. 2024. Load Rating of Segmental Bridges. Washington, DC: The National Academies Press. doi: 10.17226/28597.
Page 34
Next Chapter: 5 Guideline for Load Rating Concrete Segmental Bridges
Subscribe to Email from the National Academies
Keep up with all of the activities, publications, and events by subscribing to free updates by email.