Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.

Database Needs for Modeling and Simulation of Plasma Processing

Panel on Database Needs in Plasma Processing

Committee on Atomic, Molecular, and Optical Sciences

and

Plasma Science Committee

Board on Physics and Astronomy

Commission on Physical Sciences, Mathematics, and Applications

National Research Council

National Academy Press
Washington, D.C.
1996

Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.

NOTICE: The project that is the subject of this report was approved by the Governing Board of the National Research Council, whose members are drawn from the councils of the National Academy of Sciences, the National Academy of Engineering, and the Institute of Medicine. The members of the panel responsible for the report were chosen for their special competences and with regard for appropriate balance.

This report has been reviewed by a group other than the authors according to procedures approved by a Report Review Committee consisting of members of the National Academy of Sciences, the National Academy of Engineering, and the Institute of Medicine.

The National Academy of Sciences is a private, nonprofit, self-perpetuating society of distinguished scholars engaged in scientific and engineering research, dedicated to the furtherance of science and technology and to their use for the general welfare. Upon the authority of the charter granted to it by Congress in 1863, the Academy has a mandate that requires it to advise the federal government on scientific and technical matters. Dr. Bruce Alberts is president of the National Academy of Sciences.

The National Academy of Engineering was established in 1964, under the charter of the National Academy of Sciences, as a parallel organization of outstanding engineers. It is autonomous in its administration and in the selection of its members, sharing with the National Academy of Sciences the responsibility for advising the federal government. The National Academy of Engineering also sponsors engineering programs aimed at meeting national needs, encourages education and research, and recognizes the superior achievements of engineers. Dr. William A. Wulf is interim president of the National Academy of Engineering.

The Institute of Medicine was established in 1970 by the National Academy of Sciences to secure the services of eminent members of appropriate professions in the examination of policy matters pertaining to the health of the public. The Institute acts under the responsibility given to the National Academy of Sciences by its congressional charter to be an advisor to the federal government and, upon its own initiative, to identify issues of medical care, research, and education. Dr. Kenneth I. Shine is president of the Institute of Medicine.

The National Research Council was established by the National Academy of Sciences in 1916 to associate the broad community of science and technology with the Academy's purposes of furthering knowledge and of advising the federal government. Functioning in accordance with general policies determined by the Academy, the Council has become the principal operating agency of both the National Academy of Sciences and the National Academy of Engineering in providing services to the government, the public, and the scientific and engineering communities. The Council is administered jointly by both Academies and the Institute of Medicine. Dr. Bruce Alberts and Dr. William A. Wulf are chairman and interim vice chairman, respectively, of the National Research Council.

This project was supported by the Defense Advanced Research Projects Agency and the Office of Naval Research under contract number N00014-89-J-1728. Any opinions, findings, conclusions, or recommendations expressed in this material are those of the authors and do not necessarily reflect the views of the sponsors.

Cover: A plasma-etched gate 0.12 microns wide, patterned with x-ray lithography. (Courtesy of G. Rittenhouse, J.T.C. Lee, and A. Kornblit, Lucent Technologies Bell Laboratories.)

Copyright 1996 by the National Academy of Sciences. All rights reserved.

Library of Congress Catalog Card Number 96-70732

International Standard Book Number 0-309-05591-1

Additional copies of this report are available from:
National Academy Press
2101 Constitution Ave., NW
Box 285
Washington, DC 20055
1-800-624-6242 or 202-334-3313 (in the Washington Metropolitan Area) http://www.nap.edu

Printed in the United States of America

Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.

PANEL ON DATABASE NEEDS IN PLASMA PROCESSING

DAVID B. GRAVES,

University of California, Berkeley,

Co-Chair

MARK J. KUSHNER,

University of Illinois at Urbana-Champaign,

Co-Chair

JEAN W. GALLAGHER,

National Institute of Standards and Technology

ALAN GARSCADDEN,

Wright Laboratory

GOTTLIEB S. OEHRLEIN,

State University of New York at Albany

ARTHUR V. PHELPS,

University of Colorado, JILA

Agency Liaisons

BERTRAM HUI,

Defense Advanced Research Projects Agency

CHARLES ROBERSON,

Office of Naval Research

DANIEL F. MORGAN, Program Officer

Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.

COMMITTEE ON ATOMIC, MOLECULAR, AND OPTICAL SCIENCES

WILLIAM STWALLEY,

University of Connecticut,

Chair

WENDELL T. HILL III,

University of Maryland,

Vice Chair

ROBERT W. FIELD,

Massachusetts Institute of Technology

DANIEL GRISCHKOWSKY,

Oklahoma State University

TONY F. HEINZ,

IBM T.J. Watson Research Center

PAUL S. JULIENNE,

National Institute of Standards and Technology

H. JEFFREY KIMBLE,

California Institute of Technology

SIU AU LEE,

Colorado State University

C. WILLIAM McCURDY, JR.,

Lawrence Livermore National Laboratory

MARA G. PRENTISS,

Harvard University

DAVID J. WINELAND,

National Institute of Standards and Technology

PLASMA SCIENCE COMMITTEE

RAVI SUDAN,

Cornell University,

Chair

CHUAN S. LIU,

University of Maryland,

Vice Chair

STEVEN C. COWLEY,

University of California, Los Angeles

VINCENT DONNELLY,

AT&T Bell Laboratories

ROY GOULD,

California Institute of Technology

RICHARD D. HAZELTINE,

University of Texas at Austin

WILLIAM L. KRUER,

Lawrence Livermore National Laboratory

MICHAEL LIEBERMAN,

University of California, Berkeley

GERALD L. ROGOFF,

OSRAM Sylvania, Inc.

NATHAN RYNN,

University of California, Irvine

ELLEN ZWEIBEL,

University of Colorado

Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.

BOARD ON PHYSICS AND ASTRONOMY

DAVID N. SCHRAMM,

University of Chicago,

Chair

ROBERT C. DYNES,

University of California at San Diego,

Vice Chair

LLOYD ARMSTRONG, JR.,

University of Southern California

DAVID H. AUSTON,

Rice University

IRA BERNSTEIN,

Yale University

PRAVEEN CHAUDHARI,

IBM T.J. Watson Research Center

SANDRA M. FABER,

University of California at Santa Cruz

HANS FRAUENFELDER,

Los Alamos National Laboratory

JEROME I. FRIEDMAN,

Massachusetts Institute of Technology

MARGARET J. GELLER,

Harvard-Smithsonian Center for Astrophysics

MARTHA P. HAYNES,

Cornell University

WILLIAM KLEMPERER,

Harvard University

AL NARATH,

Sandia National Laboratories

JOSEPH M. PROUD,

GTE Corporation (retired)

ANTHONY C.S. READHEAD,

California Institute of Technology

ROBERT C. RICHARDSON,

Cornell University

JOHANNA STACHEL,

State University of New York at Stony Brook

DAVID WILKINSON,

Princeton University

DONALD C. SHAPERO, Director

ROBERT L. RIEMER, Associate Director

DANIEL F. MORGAN, Program Officer

NATASHA CASEY, Senior Administrative Associate

CHRISTOPHER HANNA, Project Assistant

Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.

COMMISSION ON PHYSICAL SCIENCES, MATHEMATICS, AND APPLICATIONS

ROBERT J. HERMANN,

United Technologies Corporation,

Co-Chair

W. CARL LINEBERGER

University of Colorado,

Co-Chair

PETER M. BANKS,

Environmental Research Institute of Michigan

L. LOUIS HEGEDUS,

Elf Atochem North America, Inc.

JOHN E. HOPCROFT,

Cornell University

RHONDA J. HUGHES,

Bryn Mawr College

SHIRLEY A. JACKSON,

U.S. Nuclear Regulatory Commission

KENNETH H. KELLER,

Council on Foreign Relations

KENNETH I. KELLERMAN,

National Radio Astronomy Observatory

KEN KENNEDY,

Rice University

DANIEL KLEPPNER,

Massachusetts Institute of Technology

MARSHA I. LESTER,

University of Pennsylvania

NICHOLAS P. SAMIOS,

Brookhaven National Laboratory

L.E. SCRIVEN,

University of Minnesota

SHMUEL WINOGRAD,

IBM T.J. Watson Research Center

CHARLES A. ZRAKET,

MITRE Corporation (retired)

NORMAN METZGER, Executive Director

Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.

Preface

In the spring of 1994 the Plasma Science Committee and the Committee on Atomic, Molecular, and Optical Sciences of the National Research Council (NRC) established a panel to organize and conduct a workshop on database needs in plasma processing of materials. This activity was motivated by the NRC report Plasma Processing of Materials: Scientific Opportunities and Technological Challenges (National Academy Press, Washington, D.C., 1991), prepared by the Panel on Plasma Processing and Materials under the auspices of the Board on Physics and Astronomy, which pointed out the need for an improved database to enable more quantitative modeling of plasma reactors and processes, especially in the area of integrated circuit manufacturing. The beneficial product of such modeling would be a more competitive and responsive microelectronics industry that serves both defense and civilian markets.

The primary purpose of the workshop, held April 1 and 2, 1995, in Washington, D.C., was to bring together experts with the goal of developing a prioritized list of database and diagnostic needs based on their potential impact on plasma processing technology. This report summarizes the findings of the workshop.

Each of the members of the Panel on Database Needs in Plasma Processing headed an ad hoc group that helped draft a subset of the report, based on input from the workshop participants. The panel thanks the members of these groups for their assistance: P.B. Armentrout, University of Utah; E. Aydil, University of California, Santa Barbara; K.H. Becker, The City College of the City University of New York; R. Buss, Sandia National Laboratories; M.W. Chase, National Institute of Standards and Technology; L.G. Christophorou, Oak Ridge National Laboratory; J.M. Cook, Lain Research Corporation; D. Ernie, University of Minnesota; K.P. Giapis, California Institute of Technology; M.F. Golde, University of Pittsburgh; I.P. Herman, Columbia University; P. Ho, Sandia National Laboratories; R. Johnsen, University of Pittsburgh; Y.-K. Kim, National Institute of Standards and Technology; H. Sawin, Massachusetts Institute of Technology; D.W. Setser, Kansas State University; S. Srivastava, Jet Propulsion Laboratory; W. Tsang, National Institute of Standards and Technology; R.J. Van Brunt, National Institute of Standards and Technology; C. Woods, University of Wisconsin; J. Wormhoudt, Aerodyne Research Inc.; and M. Zachariah, National Institute of Standards and Technology.

In view of the fact that the primary use of data on plasma processing is in technology development in industry, special efforts were made to ensure that there was extensive industrial participation in the workshop, both in breadth and depth. The panel owes a particular debt of gratitude to the following individuals for their active participation in the workshop and for critiquing and improving drafts of the report: Kaihan A. Ashtiani of Materials Research Corporation; Andrew D. Bailey HI of Plasma and Materials Technologies; Joel M. Cook of Lam Research Corporation; Frederick Dill of IBM T.J. Watson Research Center; Vincent Donnelly of Lucent Technologies Bell Laboratories; Erik Egan of Motorola; Sychi Fang of Intel Corporation; David Fraser of Intel Corporation; Abe Ghanbari of Materials Research Corporation; R.A. Gottscho of Lain Research Corporation (formerly of AT&T Bell Laboratories); Michael Hartig of Motorola/Sematech; Les Jerde of Tegal Corporation; Andrew Labun of Digital Equipment Corporation; Michael Mocella of Dupont; Joseph Proud of GTE; Vivek Singh of Intel Corporation; Vikram Singh of Lam Research Corporation; M. Surendra of IBM T.J. Watson Research Center; Alexander Voschenkov of Lain Research Corporation; and Jody Wormhoudt of Aerodyne Research.

The scope of this report is substantial, covering industrial needs for better plasma process engineering, the current state of the art in plasma modeling, and the various supporting databases and diagnostics techniques that underlie and complement modeling and simulation. The report is intended for a variety of audiences: academic and government laboratory researchers, industrial engineers and scientists, and technical program managers at federal agencies. Although it emphasizes industrial and technological applications, the report raises many challenging questions involving fundamental science that underlies the

Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.

technological applications, and these challenges should appeal to many in the basic science community as well as to technologists. The fundamental science disciplines to which this report is most relevant include, but are not limited to, plasma science and atomic, molecular, and optical science.

The panel notes that this report has been preceded by several excellent reports that address similar and/or complementary issues from somewhat different perspectives. The Semiconductor Industry Association (SIA), for example, prepares periodic "roadmaps" of industrial needs and potential solutions to guide technology development in critical areas of semiconductor manufacturing. SIA's second such report (The National Technology Roadmap for Semiconductors, SEMATECH, Austin, Tex., 1994) contains numerous insights regarding the role of future plasma processing in semiconductor manufacturing. In 1995 SEMATECH published an important supplement to the SIA roadmap; titled Technology Computer-Aided Design (TCAD) Roadmap: Supplement to the National Technology Roadmap for Semiconductors, it contains a chapter on equipment modeling, including plasma equipment modeling and the database needs for this application. In 1994 SEMATECH published White Paper for a Chemical Kinetics Database to Support Integrated Circuit Manufacture, a report that focuses primarily on modeling and simulation for thermal chemical vapor deposition (CVD) processes and that contains much useful information and valuable insight on the proper approach to developing an equipment modeling database.

As noted above, plasma processing was specifically addressed in the 1991 NRC report Plasma Processing of Materials, which provided the primary motivation for the present activity. In 1995, the NRC published in the Naval Research Laboratory Series a report titled Plasma Processing and Processing Science (National Academy Press, Washington, D.C.). Also published in 1995 was a comprehensive NRC report entitled Plasma Science: From Fundamental Research to Technological Applications (National Academy Press, Washington, D.C.). All of these previously published reports contain useful, often additional, and sometimes conflicting information relevant to the goals of this report. Readers are advised to examine the earlier reports as well, to obtain historical perspective and a broader base of opinion.

Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.

Contents

Executive Summary

 

1

 

 

Findings

 

1

 

 

Conclusions

 

2

 

 

Recommendations

 

3

 

 

References

 

4

1
Industrial Perspectives

 

5

 

 

Introduction

 

5

 

 

Plasma Processing for Semiconductor Manufacturing

 

5

 

 

Plasma Equipment Supplier Perspectives

 

8

 

 

Chip Manufacturer Perspectives

 

9

 

 

Recommended Priorities for Development of an Improved Database

 

11

 

 

Findings

 

12

 

 

Conclusions

 

12

 

 

References

 

12

2
Tool Scale and Feature Scale Models

 

13

 

 

Introduction

 

13

 

 

Tool Scale Models

 

13

   

Capabilities Needed for Tool Scale Models

 

15

   

Barriers to Using Tool Scale Models

 

15

 

 

Feature Scale Models

 

16

 

 

General Assessment of Modeling State of the Art and Vision of Future Capability and Implied Needs

 

17

 

 

Findings

 

21

 

 

Conclusions

 

21

 

 

References

 

21

3
Radiative Processes and Diagnostics

 

23

 

 

Introduction

 

23

 

 

Techniques for Measurements of Gas Phase Species

 

23

   

Information Resources

 

24

   

Roles of the Database in Motivating Diagnostic Experiments

 

25

 

 

Surface Reaction Database and Diagnostics

 

26

   

Information Resources

 

27

   

New Diagnostic Techniques

 

27

 

 

Findings

 

28

 

 

References

 

29

4
Heterogeneous Processes

 

33

 

 

Introduction

 

33

 

 

State of the Database

 

33

 

 

Techniques for Improving the Database

 

34

   

Approach

 

34

   

Measurements on Realistic Plasma Reactors

 

34

   

Incident Flux and Desorbing Flux Analysis

 

34

Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.
   

Condition of the Surface

 

35

   

Technology

 

36

   

Ultrahigh-Vacuum Approach Using Mass and Energy Selected Reactive Beams

 

36

   

Particle Beams

 

36

   

Sticking Coefficients

 

37

   

Synergistic Effects

 

37

   

Substrate Temperature Dependence

 

37

   

Angle Dependence

 

38

   

Computer Simulations

 

38

 

 

Findings

 

38

 

 

References

 

38

5
Electron Collision Processes

 

41

 

 

Introduction

 

41

 

 

Ionization

 

41

   

Atoms

 

41

   

Molecules

 

41

   

Theoretical Methods and Advances

 

42

   

Neutral Dissociation

 

42

 

 

Electron-Impact Excitation

 

43

 

 

Attachment

 

43

 

 

Momentum Transfer, Swarm, and Discharge Measurements

 

43

 

 

General Comments

 

44

 

 

Findings

 

45

 

 

References

 

45

6
Ion Processes, Neutral Chemistry, and Thermochemical Data

 

47

 

 

Introduction

 

47

 

 

Cross Sections and Rate Coefficients

 

48

   

Ion Processes

 

48

   

Momentum Transfer

 

48

   

Ion-Molecule and Charge Exchange Reactions

 

48

   

Ion-Ion Neutralization

 

50

   

Electron-Ion Recombination

 

51

   

Ion-Neutral and Neutral-Neutral Excitation

 

51

   

Neutral Chemistry

 

51

   

Status of the Database

 

52

   

Excited State Chemistry and Penning Ionization

 

53

   

Summary

 

54

   

Ion Processes

 

55

   

Neutral Chemistry

 

55

 

 

Thermochemical Data

 

55

 

 

Findings

 

57

 

 

References

 

57

Appendix A:
Acronyms and Abbreviations

 

59

Appendix B:
Workshop Agenda

 

61

Appendix C:
Workshop Participants

 

63

Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.
Page R1
Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.
Page R2
Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.
Page R3
Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.
Page R4
Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.
Page R5
Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.
Page R6
Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.
Page R7
Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.
Page R8
Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.
Page R9
Suggested Citation: "Front Matter." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.
Page R10
Next Chapter: FINDINGS
Subscribe to Email from the National Academies
Keep up with all of the activities, publications, and events by subscribing to free updates by email.